ODM - Electronic R&D
HX Excellence is a leader in the Original Design Manufacturing (ODM) industry, offering comprehensive services that cover product planning, design, and co-design (DFT, DFM, DTC). This expertise extends to rapid prototyping, hardware and software development, product industrialization, new product introduction (NPI), and mass production.
From concept to the finalization of equipment, including validation and certification, HX Excellence provides extensive support through its team of skilled engineers at its global design hubs. R&D This division encompasses experts in hardware and software engineering, electronics and mechanical design, EMI specialization, and testing.
Custom - PCB & Wiring
HX Excellence covers the entire range of services related to the product life cycle, including "Custom" components.
Thanks to the presence of companies highly specialized in the production of printed circuit boards and wirings within the Group, Elemaster is able to increase the speed of the production process and the quality of the products themselves, while offering the highest level of competitiveness at the same time.
In the Group, the companies responsible for the development of Custom products are: HX Circuit for printed circuit boards and Elemaster RO for wirings.
EMS - Electronic boards
HX Excellence is leader in the sector of EMS "Electronic Manufacturing Services", from SMT and THT assembly to testing through parametric and functional tests, up to conformal coating and potting and assembly of complete electromechanical equipment.
Elemaster guarantees the full control of the entire supply chain, from the purchase of electronic and mechanical components to the logistics management of finished products methods of storage and demand management, up to after-sales service to customers on a global scale.
Turnkey Solution - Mechatronics equipment
HX Excellence offers a "turnkey" service of products fully assembled and tested, thanks to its extreme flexibility, considered as the ability to create products for very different sector applications, both in terms of involved technologies and standards and planning models.
Thanks to the "WorkCells" organizational model, based on production areas and dedicated teams for each customer, HX Excellence guarantees the total customization of the service, from equipment to process layout up to the identification of the professionals able to manage each aspect of the relationship with the customer: Project Manager, Quality Manager, Planner, Specialized Employees.
Our Sectors
Railways & Transportation
HX Excellence is the leading EMS partner in the Chinese rail industry and ranks among the largest globally.
Medical & Healthcare
Innovation and research are essential components in the design and manufacturing of high-tech medical devices that are both cost-effective and reliable.
Automation & Energy
HX Excellence supports its clients in the "Industry and Energy" sector from the research and development stage, offering innovative solutions.
High Tech Mobility
Innovation, research, and industrialization are essential services for advancing high-tech solutions in the fields of motorsports, trucking, earthmoving equipment, and safety devices.
Communication Industry
HX cater to the communication sector with a skilled team and partnerships with industry leaders, offering assembly and testing of electronic devices. Our focus is on low-volume/high-mix markets, including wireless communication, networking, and security systems.
Artificial Intelligence and Robotics
We utilize our expertise in artificial intelligence to create advanced machine learning models and optimize deep learning algorithms. Our solutions cater to high precision needs across applications like autonomous driving, natural language processing, and smart home technology.
About Us
HX Excellence Technology Co., Ltd. is an ODM(Original Design Manufacturer) enterprise under the HX Group. We rely on the Group's strong PCB and PCBA factories and a stable component supply chain to provide customers with optimal cost solutions. Our professional team possesses rich technical experienceand industry knowledge, enabling us to offer one-stop services from concept design to mass production. Our group holds a series of product quality certificationssuchas ISO 9001, ISO 14001, IATF 16949, UL (UnitedStates & Canada), RoHS, and REACH, ensuring high qualityandenvironmental standards for our products.
Original Design Manufacturing
R&D services, industrialization and certification of electronic devices.
PCB Manufacturing
in house production of Printed Circuit Boards.
Cable Manufacturing
in house production of cables
Electronic Manufacturing Services
rapid prototyping and serial production of electronic boards.
Mechatronic Services
mechanical integration services and testing of subunits and finished products.
Logistic and After Sales
logistic services and after sales assistance.
OUR VALUE SYSTEM
QUALITY AND INNOVATION
The product and services that we offer to our Customers, as well as all our processes, are oriented to quality and innovation, thanks to the experience gained in forty years of activity and to the long lasting partnerships with our stakeholders, who share our same work philosophy.
CUSTOMER SATISFACTION
Our Value is the Value that our Customers recognize in us: finding solutions, customizing and industrializing them, for a few pieces or for large lots, is our mission, which we carry forward with listening, dedication and flexibility.
COMPETITIVENESS
We provide sustainable benefits to our OEM customers because we put our experience and capabilities at their disposal, also through cross-fertilization processes. We believe in continuous improvement, our first and foremost, and we pursue it for the benefit of our customers.
PRINCIPLES
We are a family business with an international top management: honesty, transparency, respect and security are the principles in which we believe, as men and women even before as entrepreneurs.
STAFF
We are a dynamic and international company that offers opportunities for professional and human growth to its employees through the assumption of increasing responsibilities, in an environment permeated by team spirit and oriented towards achieving results.
ENVIRONMENTAL RESPONSIBILITY
We use resources intelligently and responsibly. We respect the regulations but, above all, we invest every year in projects aimed at saving energy and protecting the environment.
SOCIAL RESPONSIBILITY
We pay particular attention to the territory and to its needs in the social sphere, supporting numerous initiatives worthy of support, because here we live and work, and we are part of this region.
Our History
The history of HX Excellence can be told using two different but complementary points of view.
THE HISTORY OF FACTS
Since 2010, there has been a remarkable exponential increase in revenues, and even more significantly, projections indicate continued growth in the future. This trend not only highlights the resilience and adaptability of the business but also suggests a strong market demand and potential for innovation. As we look ahead, the opportunities for expansion and increased profitability appear promising.
THE HISTORY OF PASSION
and meticulous attention to detail, a narrative that transcends mere numbers, existing in the everyday interactions with customers. It flourishes in an environment of respect and trust, which deepens as we collaborate more closely.
HX Excellence
HX Excellence was created as a supplier of electronic products.
Rise of HX Excellence
The company is improving to provide innovative solutions in electronic products and PCB manufacturing.
Launch of First Product Line
HX Excellence releases its first line of consumer electronic devices, including basic home appliances and accessories.
First Major Contract
The company secures a major contract to supply PCBs to a local electronics manufacturer, establishing itself as a reliable supplier.
Quality Certification
HX Excellence receives ISO 9001 certification, demonstrating its commitment to quality management systems in production.
Facility Expansion
The company upgrades its manufacturing facilities to incorporate more advanced machinery and automated processes for increased efficiency.
Launch of Customized PCB Services
HX Excellence begins to offer bespoke PCB design and manufacturing services, catering to a broader range of industries.
Introduction of Smart Home Products
The company expands its product line to include smart home technology, including connected lighting and security systems.
Participation in Industry Trade Shows
HX Excellence showcases its products at major international electronics trade shows, increasing its visibility in the industry.
Sustainability Initiatives
The company implements green manufacturing processes, including recycling programs and reducing waste in production.
Development of Educational Partnerships
HX Excellence partners with technical colleges to provide internships and training programs for electronics engineering students.
Adaptation to Market Changes
The company diversifies its product offerings in response to the COVID-19 pandemic, focusing on health-related electronic devices such as contactless thermometers.
Introduction of AI-Driven Quality Control
HX Excellence implements AI technology in its manufacturing processes, enhancing quality assurance and reducing defect rates.
Introduction of Energy-Efficient Products
The company launches a new line of energy-efficient electronics, including LED lighting solutions and low-power smart devices.
Establishment of Research Collaboration
HX Excellence collaborates with research institutions to explore new materials and technologies for PCB manufacturing.
Corporate Culture
We uphold the core values of 'innovation, quality, and collaboration,' dedicated to creating greater valuefor our customers through continuous technological innovation and excellent product quality. • Our mission is to become the world's leading partner in electronic product design and manufacturing.
Environmental responsibility
HX Excellence has obtained all the necessary quality certifications to operate in high-tech sectors, including ISO 14001, which focuses on environmental protection.
HX Excellence understands the significance of safeguarding the environment for the benefit of future generations, as well as ensuring the safety and health of its employees and the communities impacted by the Company's processes and products. Consequently, the organization is dedicated to the ongoing pursuit of solutions that achieve these goals, implementing procedures that demonstrate comprehensive control over them.
This dedication is evident in the establishment of initiatives aimed at reducing the consumption of natural resources, minimizing various types of emissions and waste generation, while simultaneously maximizing material reuse and the use of recyclable materials.
The identification of improvement projects in these areas is promoted at all organizational levels, with training activities in place. Approval and evaluation of these initiatives take place during regular meetings of the Steering Committee.
Social responsibility
HX Excellence champions Corporate Social Responsibility as a reflection of creativity that enhances innovative solutions, enabling the fulfillment of diverse stakeholder expectations beyond legal requirements, while also bolstering corporate performance.
For this reason, HX Excellence has consistently focused on the community and its social needs, supporting numerous initiatives over the years. The aim is to create a virtuous cycle by giving back what has been received, drawing from the skills, passion for work, and loyalty of the individuals who have chosen to be part of the Group.
ODM - International Design Centers
Our international design centers provide cutting-edge R&D services and support for global clients.
Research & Development for New Electronic Products
HX Excellence provides its OEM customers with a team of engineers equipped to oversee every stage of new product development: from feasibility studies to executive design, from certification to the transition to production of electronic boards and complete products.
The most advanced electronic design and production techniques offer HX Excellence customers the competitive edge necessary to maintain their leadership positions within their respective sectors. The development processes are certified according to industry standards (IRIS ISO/TS 22163, ISO 9001, ISO 14001, ISO 13485, IATF 16949, ISO 45001, ISO/IEC 17025, AS 9100), including applications that require functional safety requirements (SIL).
The design services cater to all professional application sectors: railway, medical, industrial automation, energy, and defense. The products and systems designed by HX Excellence are focused on fully addressing the technical requirements of the customer while achieving the most ambitious cost and reliability targets.
HX Excellence's ongoing research programs encompass not only internal R&D activities but also various collaborations with academic, governmental, and industrial organizations, all aimed at developing and introducing new products.
OUR SERVICES
- Applied research
- Feasibility studies
- Development of turnkey solutions
- Ecodesign
- Design according to SIL requirements
- ATEX design
- Hardware design
- Software design
- Mechanical design
- Technical support
Hardware and Software development for Electronic Products
The team of hardware designers comprises technical professionals who collaborate closely with software designers. Utilizing the latest market technologies, they focus on the development and continuous enhancement of the product throughout its entire life cycle.
HX Excellence can offer, among other services, the following: VHDL hardware description language, FPGA, microcontrollers, and microprocessors ranging from 4 to 64 bits.
Their expertise with cutting-edge packaging technologies such as BGA and MicroBGA, combined with innovative engineering methodologies like Concurrent Engineering, Hardware and Software Design Simulation, controlled EMC routing, and Thermal Analysis calculations, enables HX Excellence to create designs optimized for efficient production. This capability provides customers with a competitive edge through cost-effective manufacturing.
Software engineering manifests in firmware products. High-level, object-oriented programming languages and graphical programming techniques are employed to create standard software modules that serve as a foundation for future developments.
The HX Excellence software application team collaborates with customers to develop the desired products, offering support throughout the development and updating phases.
The team has the best EDA (Electronic Design Automation) tools available, such as CAD, CAE and CAM systems. This allows HX Excellence to meet the application requirements of Customers, in analog and digital design, power and RF developments.
Design For Testability, Design For Manufacturing and Design To Cost for Electronic Products
The phases of Design For Testability, Design For Manufacturing and Design To Cost enables HX to guarantee that all future testing and production operations are carried out as efficiently as possible.
THE DFM TOOLS ALLOW:
- Validation of the offline process
- Prevention of manufacturing problems in the PCB
- Prevention of assembly problems of PCA
- Improvement of product reliability
- Reduction of overall costs
- Management of obsolescence
THE DFT TOOLS ALLOW:
- Quick design verification
- Improvement of test coverage, reduction of false test failures
- Reduction of testing times
- Improvement of reliability of tests
Product Industrialization is the fundamental link between the R&D and Production divisions.
Product industrialization comes before the actual production and is a fundamental step as it highlights the real costs of the product and the way in which the different variables (construction technique, materials, finishes, etc.) can affect the final price.
Modifying a project during the industrializations phase, if necessary, is much less expensive than changing a product that has already been constructed, or that is in the phase of production.
INDUSTRIALIZATION MAKES IT POSSIBLE TO UNDERSTAND:
- whether the level of automation that can be used for constructing the product is adequate for the cost of sale and the expected volumes
- whether the qualitative output of the production will be in line with the expectations
- what are the investments in dedicated tools for allowing an efficient and effective production
At HX Excellence, the design process considers not only the functional specifications, application context, and product aesthetics, but also the potential construction technologies that can be employed to meet these requirements. This approach ensures the highest levels of customer service in terms of quality, timely delivery, and cost-effectiveness. By leveraging process industrialization inspired by lean methodologies and cutting-edge production technologies, HX Excellence minimizes assembly costs and facilitates effective monitoring of industrial processes.
Printed Electronics
Environmental sustainability has always been a fundamental value for HX Excellence, which is certified with ISO 14001:2015 and is continually working to minimize the environmental impact of its PCBAs.
In line with this commitment, HX Excellence has partnered with HX Circuit, a leading company in the printed and flexible electronics sector. Together, they are developing a hardware platform (PRINTTECH) for the production of printed integrated systems featuring printed intelligence, based on a fully printed complementary OTFT core. HX Circuit, a subsidiary of HX Group, shares HX Excellence's strong focus on innovation. By utilizing conductive inks printed on fully recyclable plastic substrates, they eliminate the creation of RAEE, which is a common issue with traditional technologies.
Rapid Prototyping and New Product Introduction for Electronic Products
HX Excellence is specialized in the production of prototypes: a constant communication with Customers allows meeting their requests in the best possible way and in the shortest possible time.
The "Time to Market" concept is the key element for companies that want to compete in today's global market. To minimize the time required to launch products, HX Excellence has established a division dedicated exclusively to rapid prototyping, consisting of:
- Project Manager
- Planner
- Purchasing Team
- Production Leader
- Manufacturing Team
- a complete SMT line
- dedicated THT assembly tools
- dedicated testing equipment
- a 3D printer
NEW PRODUCT INTRODUCTION (NPI)
The New Product Introduction (NPI) initiative is a crucial component of HX Excellence's portfolio of services. Its goal is to implement a reliable and repeatable assembly and testing process that enables swift market entry for products, all while adhering to quality, technical, and competitive cost requirements.
This process encompasses the examination of product specifications using design verification methods such as:
- Zero Design Defect (ZDD)
- Manufacturing Rules Checks (MRC)
- Reliability Stress Screening (RSS)
These methods are employed to eliminate defects in electronic products during the initial stages and to validate the assembly and testing processes.
OUR SERVICES
- Purchasing campaign through fast delivery channels
- SMT/THT assembly through fully dedicated prototyping machines and teams
- NPI report
- FAI report
- Zero Design Defect (ZDD)
- Manufacturing Rules Checks (MRC)
- Reliability Stress Screening (RSS)
Validation & Certification
HX Excellence owns an internal laboratory, HX Lab. EMC, climatic, insulation, vibration, and shock tests are accredited in accordance with the recognized International Standard ISO/IEC 17025:2017.
Additionally, HX Excellence operates a laboratory solely dedicated to PCB certification and validation.
HX Lab is part of an international network of laboratories, actively participating in and promoting training activities related to EMC, Radio, Safety, EMF, and Reliability issues.
LABORATORY SERVICES INCLUDE
- Determination of compliance requirements applicable to the product
- Development of the test plan
- Identification of harmonized technical standards to be followed
- Conducting tests in the laboratory or at the client's premises
- Issuance of test reports and CE Marking
- Preparation of the Technical File
- Consultation for resolving any non-conformities
- Management of homologation processes
- Voluntary product certification
- Regulatory updates
EMC, climatic, insulation, vibration, and shock tests are accredited in accordance with the recognized International Standard ISO/IEC 17025:2017. This accreditation attests to technical competence for the defined scope, the operation of a laboratory quality management system, regular metrological verification of all laboratory instrumentation, and the continuous update of the regulatory references utilized.
Furthermore, the ISO 14001:2015 certification reflects a strong commitment to environmental protection through the efficient use of resources.
LABORATORY TESTS INCLUDE
- Electromagnetic compatibility testing (immunity, emission, radiated and conducted) with semi anechoic chamber, generators, amplifiers, antennas, receivers, CDNs; EMC accredited to ISO/IEC 17025:2017 by PJLA.
- Delta Type Test for radio instrumentation
- Safety tests (temperature measurements, fault tests, insulation) with thermocouples, data logger, IR camera, insulation testers.
- EMF Test (human exposure to electromagnetic fields)
- Reliability tests and Climatic tests (cold, dry heat, damp heat, humidity test, temperature changes) with climatic chambers, walk-in thermostatic chamber, ovens, etc.
- Mechanical shock and vibration tests (random, sinusoidal, shock) with shaker, controller, amplifier and accelerometers.
- Thermography
- 3D X-ray inspection
HXs laboratory, in order to guarantee the best quality of printed circuit boards, allows to carry out metallographic sections, chemical tests, thermo-mechanical analysis and electrical tests, as well as non-destructive thickness measure of finishings and of copper thickness in the holes
LABORATORY SERVICES INCLUDE
- Chemical tests on PCB
- Thermo Mechanical PCB Analysis (TMA)
- Electrical and electronic analysis of PCBs
- Non-destructive testing of PCBs
Custom - PCB & Wiring
Specialized services for custom printed circuit boards and wiring solutions.
Printed circuit board (PCB) production
At HX Excellence, there is a division (HX Circuit) dedicated to the production of printed circuit boards.
With over thirty years of experience, we provide consistent technical support throughout the work order's development and ensure quality and traceability for every production batch.
HX Circuit merges innovation and flexibility to meet various needs, ranging from rapid prototyping to large-scale production.
Our production of multilayer printed circuit boards for professional applications includes those with functional safety requirements (SIL), as well as rigid, flexible, and rigid-flexible substrates made with Kapton/Teflon, Mixed & Carrier, Low DK/Df, High TG, and TD materials.
The company utilizes state-of-the-art equipment: our production lines are highly automated, ensuring the highest level of competitiveness while enabling extremely fast production of printed circuit boards, all while adhering to stringent quality standards.
The application of our products is present in the railway, medical, industrial automation, aerospace and defense markets.
All PCBs refer to the international standard IPC-A-600, class II or class III, as required.
HX Circuit is certified ISO 9001:2015; IRIS ISO/TS 22163:2017; UL E135333.
To guarantee the best quality, an internal laboratory is available to carry out metallographic sections, chemical tests, thermo-mechanical analysis and electrical tests, as well as non-destructive tests for measuring the thickness of metals on the surface and in the holes.
OUR SERVICES
- Design or co-design and development of the master layout
- Rapid prototyping
- Mass production
- Multilayer with High TG, Halogen free, CTI>250V and High Frequency materials
- Printed circuit boards with copper and aluminium heatsink
- Construction with impedance calculation and measurement
- Blind and buried vias, HDI
- Metallographic sections, laboratory certifications
- ROHS finishes with chemical tin, chemical gold, HAL
Wiring Production and Assembly
HX Excellence has a division located in the factory in Shenzhen, China. dedicated to the production of wiring harnesses.
Our production provides a unique blend of manual and automated wiring assembly solutions tailored for various industries, including industrial automation and railways. We offer a comprehensive range of services, from prototyping intricate wiring harnesses to managing high-volume series production. Our design expertise ensures the optimal balance of cost and quality for our OEM clients.
HX Excellence delivers a diverse array of manufacturing processes, including cutting, stripping, and/or sheathing of cables, crimping, connecting, and marking through various systems, including inkjet marking. Additionally, we handle small to medium-sized mechanical assembly and offer specialized packaging to meet every requirement. Our commitment to quality is underscored by our 100% production control through functional testing (both automatic and manual, including high voltage tests), ensuring high-quality standards.
Furthermore, in addition to ISO 9001 and UL E344432 certifications, our wiring production adheres to international IPC/WHMA-A-620 standards, supported by an internal CIS (Certified IPC Specialist) trainer.
Our expertise and machinery offer:
- Specialized consulting services during the NPI phase, with a view to continuous improvement to minimize tooling costs and time-to-market (analysis of technical documentation and implementation of best practices, supply chain analysis and technological support).
- High level of automation through automatic cutting, disassembly, crimping and cable stamping machines.
- Wide range of semi-automated technologies for solid and braided copper cables, flat cables, coaxial cable and battery cable.
- Product protection by sealing and resin coating technology for harsh environmental conditions
- Complete wiring of racks and cabinets, thanks to a wide range of test systems available:
- CABLESCAN
- TSK
- WEE 454 HV – 2,848 measuring points – 4,400 V DC – 3,200 V AC
- Integration activities of complete systems, from fan-tray and control units for the printing industry to custom mechanics with dedicated electronics, control interfaces and connection cabling.
- Our qualified operators are able to handle all types of signal, power supply, coaxial cables and HF.
OUR CABLE ASSEMBLY SERVICES:
- Dedicated logistics
- Cut
- Stripping
- Crimping
- Print on cable
- Resinding
- Twisting
- Cable harnesses
- Testing on 100% of production
EMS - Electronic Boards
Comprehensive electronic manufacturing services for all your PCB assembly needs.
SMT Assembly - PCB Surface Mount Technology
The SMT production lines are a strategic asset for HX Excellence, which invests annually in machinery selected from the most modern and sophisticated options available in the market. This commitment extends to both organizational structure and technical know-how, leveraging personnel with extensive experience in production processes.
The assembly lines are equipped to handle BGA, ultra-fine pitch, LGA, and QFN components, and are versatile enough to mount on various substrate types, including FR4, Rogers, metal core aluminum, copper, duroyd, ceramic, CEM 1, and CEM 3.
Every phase of the SMT soldering process is monitored and validated using control instruments, including 3D Solder Paste Inspections that verify the accurate deposition of solder paste to 3D Automatic Optical Inspection, ensuring the quality of solder joints and the precise positioning of components.
HX Excellence also utilizes 3D X-RAY inspection machines to conduct checks on samples or the entire production run, providing cross-sectional images of solder balls.
Rework for BGA and microBGA can be executed using ERSA rework stations situated at the end of the SMT process. To streamline technological transfer processes, HX Excellence has standardized the configuration of SMT lines and the brands of machinery used across all production facilities.
EACH LINE IS CONFIGURED AS FOLLOWS:
- Loader
- Screen Print
- 3D SPI
- Pick and place
- Convection oven: 10 top/10 bottom zones
- 3D AOI
STAND-ALONE CONTROLS:
- 3D X-RAY Machine
- Automatic 3D X-RAY Machine
- BGA Rework Station
Assembly of:
- Chips till 01005
- Melf
- SMA SMB SMC SOT DPACK D2PAK
- Tantale Case A B C D E P
- Alu Cap < 10mm
- All inductors
- Mounting of BGA from 20 to 50 mm
- Fine pitch 0,4 mm
- POP: Package on Package
Process Controls:
- 3D SPI
- 3D AOI
- 3D X-RAY
THT Assembly - PCB Pin Through Hole Technology
HX Excellence assembles traditional PTH (Pin Through Hole) components utilizing state-of-the-art equipment in both lead-free and tin-lead technologies.
The THT assembly divisions are outfitted with automatic wave soldering machines and selective soldering machines to enhance the efficiency and effectiveness of the process. The "Lead Free" and "Leaded" products are processed on entirely separate soldering lines.
The manual insertion lines for THT components offer two possible configurations:
- MULTIPRODUCT FLEXIBLE, which allows for the simultaneous management of different products, maximizing flexibility.
- CLASSIC IN LINE, which involves operators working in tandem with the soldering machine to optimize production output.
The PRESSFIT components are inserted using a press with adjustable pressure force.
The extensive experience gained over the decades enables the HX Excellence team to continually discover innovative solutions for the challenges associated with THT soldering, including the density of components on the board, management of various types of PCBs based on substrate type and thermal mass, PCB thickness, and assembly involving tight mechanical tolerances. HX Excellence also has a specialized team with decades of experience in assembly according to IPC 610 Class 3 standards (particularly for applications in the railway sector) and a team (ESA Certified) dedicated to the avionics and defense industries. Once the boards are completed, they undergo inspection using automatic optical controls or visual microscopic examination.
OUR SERVICES
- Preforming of components
- Automatic insertion of THT components
- Manual insertion of components with highly qualified operators
- SnPb and Pbfree wave soldering
- SnPb and Pbfree selective soldering
- Manual rework welding on ESD benches by qualified personnel, IPC class 2 and 3, with the aid of digital soldering stations (multifunction, micro-welders, power welders, heating plates)
- Assembly of Pressfit components
Process controls:
- AOI
- Visual Inspection
Parametric Tests for PCB and Electronic products
HX Excellence provides a variety of testing solutions to ensure customers receive fully functional products with maximum reliability over time.
We utilize the latest machines for In-Circuit Tests (ICT) employing "Bed of Nails" and Flying Probe technology. The HX Excellence Test Engineering Team possesses extensive expertise in crafting solutions for ICT testing on bed of nails platforms, including:
- Keysight (Agilent)
- Teradyne
- GenRad
- SPEA
and on Flying Probe platforms:
- Spea 4040
- Spea 4050
- Spea 4060
The process is integrated with On-Board and Boundary Scan programming steps to ensure the highest quality of the production output.
The Boundary Scan test can be performed using different approaches:
- Embedded in the circuit test sequence
- Standalone via XJTAG platform
- Embedded in the functional test sequence
OUR SERVICES
Testing solutions provided by HX Excellence are resumed in the table below:
| APPLICATION | MACHINES AVAILABLE |
|---|---|
| Parametric Testing (ICT) with flying probe | Low cost approach for low/mid volumes products manufacturing – electrical defects identification 4/6 probes flying probe testers from Spea (4040/4060) |
| Parametric Testing (ICT) with bed of nails | Medium to High volume complex products manufacturing – electrical/functional defects identification Spea (Unitest/Easytest/3030) Agilent 3070 Teradyne Spectrum/1240 Genrad 22xx |
| High Voltage testing (Safety) | Regulatory validation (e.g. CE, UL, CSA requirements) Custom test benches with ABAG instrumentations |
| Cable-scan testing | Complex racks and backplanes testing Different solution from WEEE for low /high voltage testing |
| Run In / Burn in testing | Design validation and reliability testing High transient chambers (+/- 20 °C/min) from -40 to +90 °C and walk in chambers |
Functional Tests for PCB and Electronic products
The functional tests are conducted using test systems provided by customers or through the innovative platform developed by the HX Excellence Test Engineering Team, which ensures maximum flexibility and a wide range of customization options tailored to technical requirements.
The machines are installed in all HX Excellence production facilities, enabling test data to be accessible at the Server located at the Company headquarters. This model facilitates:
- remote analysis and evaluation by the Corporate Test Engineering Team
- the remote download of the latest software releases
- swift and efficient technological transfer between production facilities
Our platform is built on the National Instruments PXI hardware platform and utilizes Labview software.
The hardware can be tailored to meet customer needs. The machine is designed with a standard configuration that can be applied across multiple products. An analysis conducted on products from various sectors, including automotive and medical, reveals that 85% of the hardware and software resources are common across many products, with only 15% customized for specific products.
The machine has the following resources:
- 2 power supply channels [email protected]/[email protected] A
- 5 RS232 communication ports
- 1 configurable RS485-RS422 communication port
- 120 configurable digital I/O channels of 3.3V or 5V 1Mhz
- 4 80Mhz digital counters
- 34 Analog inputs +/- 20V @250Ks/s (16bit)
- 4 Analog outputs +/-12V @833Ks/s (16bit)
- 20 Optical channels for LED / LCD control (RGB/Intensity)
- Onboard programming tool
- Possibility of installing a label printer
Eletest is equipped with a Fixture base that allows contacting up to 480 points; in addition, in case of testing of bulky equipment or racks, it is possible to interface directly through wires.
The Engine Software that controls the machine performs the following saves at each testing section:
- Database
- Report Standard Elemaster CSV
- Daily Machine log and Daily Operator log on USB Key
- Report in HTML format
In the case of re-tests, the software shows the entire history of the board and allows the operator to enter the defects found in the event of repair.
OUR SERVICES
- Release into production of testing machines supplied by customers
Conformal Coating & Potting for PCBs
Conformal coating involves the application of a thin polymeric film that conforms to the shapes of an electronic circuit, safeguarding the components from moisture, dust, chemicals, and extreme temperatures.
Typically, the coating is applied at a thickness ranging from 25 to 250 μm. Each HX Excellence production facility features a dedicated division focused entirely on painting and potting processes within controlled environments for temperature and humidity.
HX Excellence employs two methods for coating:
- Manually, by skilled operators using spray guns
- Automatically, by robots for selective application
HX Excellence is equipped with cutting-edge technology for selective automatic coating, enabled by a substantial fleet of Nordson/Asymtec machines.
To cater to the production demands of clients in various sectors that must adhere to different technical specifications and standards, this division has been established to provide maximum flexibility through the use of both acrylic and silicone or polyurethane paints.
The production facilities also contain departments dedicated to resin coating using automatic and semi-automatic machines.
OUR SERVICES
- Automatic deposition by means of selective robots (Nordson Asymtek)
- High-precision dispensing heads
- Use of acrylic, silicone and polyurethane paints
- Automatic Optical Inspection for controlling the deposit of the coating
- Potting by semi-automatic machines
- Automatic dispensing system of the resin equipped with degassing unit
- Fast drying using ovens
Turnkey Solutions - Mechatronics Equipment
Complete turnkey solutions for mechatronics equipment, from design to delivery.
HX Excellence offers a "turnkey" service of products fully assembled and tested, thanks to its extreme flexibility, considered as the ability to create products for very different sector applications, both in terms of involved technologies and standards and planning models.
Thanks to the "WorkCells" organizational model, based on production areas and dedicated teams for each customer, HX Excellence guarantees the total customization of the service, from equipment to process layout up to the identification of the professionals able to manage each aspect of the relationship with the customer: Project Manager, Quality Manager, Planner, Specialized Employees.
Railways & Transportation
HX Excellence is the leading EMS partner in the Chinese rail industry and ranks among the largest globally.
Our solutions for the railway and transportation sector include:
- Signaling and control systems
- Power management units
- Communication equipment
- Diagnostic and monitoring systems
- On-board computing units
Medical & Healthcare
Innovation and research are essential components in the design and manufacturing of high-tech medical devices that are both cost-effective and reliable.
Our medical sector solutions include:
- Patient monitoring systems
- Diagnostic equipment
- Imaging devices
- Surgical instruments
- Therapeutic devices
Automation & Energy
HX Excellence supports its clients in the "Industry and Energy" sector from the research and development stage, offering innovative solutions.
Our automation and energy solutions include:
- Industrial control systems
- Energy management units
- Smart grid components
- Renewable energy controllers
- Process automation devices
High Tech Mobility
Innovation, research, and industrialization are essential services for advancing high-tech solutions in the fields of motorsports, trucking, earthmoving equipment, and safety devices.
Our mobility solutions include:
- Vehicle control units
- Telematics systems
- Driver assistance modules
- EV charging infrastructure
- Autonomous vehicle components
Communication Industry
HX cater to the communication sector with a skilled team and partnerships with industry leaders, offering assembly and testing of electronic devices. Our focus is on low-volume/high-mix markets, including wireless communication, networking, and security systems.
Our communication solutions include:
- Network infrastructure equipment
- Wireless communication modules
- Security and encryption devices
- Telecom switching systems
- IoT connectivity solutions
Artificial Intelligence and Robotics
We utilize our expertise in artificial intelligence to create advanced machine learning models and optimize deep learning algorithms. Our solutions cater to high precision needs across applications like autonomous driving, natural language processing, and smart home technology.
Our AI and robotics solutions include:
- AI processing units
- Robotics control systems
- Machine vision modules
- Natural language processors
- Neural network accelerators
Headquarters: Shenzhen, China
HX Excellence Technology Co. Ltd. is headquartered in Shenzhen, China, strategically located in one of the world's leading technology hubs.
Address: 8th floor, Huachuanda Yijing building, 45th district, Bao'an District, Shenzhen, China 518101
Contact: +86 191 6854 5056
Certificates
Browse our collection of certifications that demonstrate our commitment to quality and excellence.
HX Excellence Technology Co. Ltd.
Office address: 8th floor, Huachuanda Yijing building, 45th district, Bao'an District, Shenzhen, China 518101
PCB Sales Department
Contact Person: Aaron Qiu
Email: [email protected]
Tel: +86 19168545056
Office Number: 801
PCBA Sales Department
Contact Person: Aaron Qiu
Email: [email protected]
Tel: +86 19168545056
Office Number: 801
Equipment Sales Department
Contact Person: Aaron Qiu
Email: [email protected]
Tel: +86 19168545056
Office Number: 801
Component Solution Department
Contact Person: Gloria Ding
Email: [email protected]
Tel: +86 15083441697
Office Number: 802
ODM Service Department
Contact Person: Vic Liao
Email: [email protected]
Tel: +86 13500055168
Office Number: 803
Domestic Sales Department (China)
Contact Person: Nancy Li
Email: [email protected]
Tel: 152003428873
Wechat: 15200342887
Office Number: 804
Contact Us
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Privacy Policy
Dear Website Visitor,
At HX Excellence, your privacy is a top priority. Any data you provide to us through the website will be processed with due care and attention. We use tools designed to ensure the security of your data, in full compliance with current laws to protect the confidentiality of data.
We wish to inform you that “Regulation (EU) 2016/679 on the protection of natural persons with regard to the processing of personal data and on the free movement of such data” (hereinafter the “GDPR”) provides for the protection of natural persons with regard to the processing of personal data as a fundamental right. Pursuant to Article 13 of the GDPR, we wish to inform you of the following:
Categories of Data
The subject matter of the processing comprises your personal data, including:
Automated Collection of Data:
The computer systems and software used for running this website collect, as part of normal operations, some personal data from users (whose transmission is implicit in the use of Internet communication protocols). The data collected includes:
- IP addresses and/or domain names of the computers used by users connecting to the website.
- URI (Uniform Resource Identifier) addresses of the requested resources.
- The method used for submitting a given request to the server.
- The size of the file received in response.
- The numeric status code issued by the server in response to the request (successful, error, etc.).
- Other parameters related to the user’s operating system, browser, and computer environment.
- Name of the internet service provider (ISP).
- The date and time of the visit.
- The referral website and when you leave the site.
Data Provided Voluntarily by the User:
The voluntary and explicit sending of emails to the addresses indicated in the different entry points on this website does not entail a request for consent and permits the acquisition of the sender’s email address, required to respond to requests, as well as any other personal data included in the communication. These data are understood as being voluntarily provided by the user when requesting the service.
Data Controller
Source of Personal Data
The Data Controller collects personal data directly from the data subject.
Purpose of Data Processing and Legal Basis for Processing
The purpose of data processing and the legal basis for processing personal data are as follows:
For Automatically Collected Data:
Legal Basis: Legitimate interest of the Data Controller.
Purpose: To ensure and enhance the web browsing experience.
For Data Provided Voluntarily by the User:
Legal Basis: Consent.
Purpose: To respond to specific requests submitted by the user (e.g., emails). For forms, the purpose is stated in the specific privacy policy.
Retention Period
Based on the storage limitation principle (Article 5, GDPR), checks are performed regularly to determine whether the data stored for the purposes for which they were collected are outdated. In particular:
Automatically Collected Data:
Processed for the time strictly necessary to obtain statistical data regarding the use of the website and to check its proper operation, also in terms of security or in accordance with the time limits established by law.
Data Voluntarily Provided by the User:
Stored for a period not exceeding the time required to pursue the purposes for which they are processed or in accordance with the time limits established by law.
Final Notes and Update Methods
This privacy policy only applies to this website and does not apply to any other websites that the user visits via links on this website. The privacy policy is subject to change due to the introduction of new regulations. Users are therefore invited to periodically check this page to keep track of the latest changes in legislation. The previous versions of this privacy policy are always available on request from the Data Controller.